Description
The Wood Charcoal Carbonization Furnace also called horizontal carbonization furnace can transforms raw timber into high-purity charcoal through controlled pyrolysis. Ideal for hardwoods like oak and bamboo, this system replaces traditional earth kilns, slashing smoke emissions by 90% while doubling output efficiency. With global charcoal demand projected to hit $6.3 billion by 2027, this horizontal carbonization furnace meets both commercial and environmental needs.
Wood Charcoal Carbonization Furnace Working Principle
1. Drying Zone: Wood enters a 120-180°C chamber, reducing moisture from 25% to <8% via hot air circulation.
2. Pyrolysis Core: At 400-650°C in oxygen-depleted conditions, volatile organic compounds (VOCs) decompose into syngas.
3. Gas Combustion: Flammable gases (CO, H₂) fuel burners, cutting external energy use by 70%.
4. Cooling & Collection: Charcoal exits via water-cooled conveyors at 50°C, retaining 85-92% fixed carbon content.
Horizontal Carbonization Furnzce Parameter
| Model(m) | Capacity(t/h) | Dimension(m) | Weight(kg) |
| 1.0×1.5 | 0.4t/time | 1.0×1.5×1.8 | 600 |
| 1.5×3.0 | 1t/time | 1.5×3.0×2.2 | 1800 |
| 2.0×4.5 | 2t/time | 2.0×4.5×2.2 | 3500 |
| 2.0×6.0 | 3t/time | 9.0×2.4×2.9 | 5000 |
Charcoal Carbonization Furnace Advantages
First, the horizontal design processes 3-5 tons daily – 4x faster than pit kilns.
Additionally, AI monitors real-time gas composition to optimize carbon yield (up to 35% vs 20% traditional methods).
Most critically, scrubbers filter PM2.5 emissions to <30mg/m³, complying with EU Industrial Emissions Directive.
Wood Charcoal Carbonization Furnace Features
1. Dual-Layer Insulation：Ceramic fiber + refractory bricks maintain ±10°C temperature stability, reducing heat loss by 40%.
2. Automated Feeding：Screw conveyors handle logs up to 30cm diameter, enabling 24/7 unmanned operation.
3. Modular Scaling：Expandable from 5m³ to 50m³ capacity for small workshops or industrial plants.
Small Carbonization Furnace Benefits
1. Higher Profits：Produce premium charcoal (≥85% carbon) sold at **1,200/ton∗∗vs600/ton for basic charcoal.
2. Eco Compliance：FSC-certified production qualifies for carbon credits (2.1 tons CO₂ offset per ton charcoal).
3. Labor Savings：Automation reduces workers from 15 to 3 per shift, cutting costs by 75%.
Traditional charcoal production causes 7% of global deforestation. This furnace enables sustainable forestry – 1 acre of managed woodland can yield 8 tons/year indefinitely.
The Wood Charcoal Carbonization Furnace isn’t just equipment—it’s a sustainable profit engine. By converting wood waste into premium charcoal, you tap into a $6.3 billion global market while reducing deforestation risks. With 90% lower emissions and 4x faster output than traditional kilns, this furnace future-proofs your business against tightening environmental regulations.
